Parametric Optimization of EDM Process on α–β Brass Using Taguchi Approach1

S. Marichamya, *, M. Saravananb, M. Ravichandranc, and G. Veerappana

aDepartment of Mechanical Engineering, Vickram college of Engineering, Sivagangai, 630561, Tamilnadu, India

bDepartment of Mechanical Engineering, SSM Institute of Engineering and Technology, Dindigul, 624002, Tamil Nadu, India

cDepartment of Mechanical Engineering, Chendhuran College of Engineering and Technology, Pudukkottai, 622507, Tamilnadu, India

Correspondence to: *e-mail: marichamysubbaram@gmail.com

1The article is published in the original.

Received 27 April, 2016

Abstract—In the present work, stir casting route is used to fabricate the duplex (α–β) brass plate. The machineabilty behavior of the (α–β) brass is analyzed during Electrical Discharge Machining (EDM) using Taguchi method. Experiments were conducted with three machining variables such as current, pulse-on time and voltage. Material removal rates (MRR), Electrode wear rate (EWR) and surface roughness (SR) are chosen as the output parameters. Results of SN ratio analysis showed that peak current was significant factor to affect the all the responses. Analysis of variance (ANOVA) was used to identify the contribution of each parameter.

Keywords: electrical discharge machining, duplex brass, taguchi, ANOVA, MRR, EWR

DOI: 10.3103/S1067821216060109